MAGREENX™|Magnesia-Carbon brick used in secondary refining furnaces

K-GenesisX™

MAGreenX™

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MAGreenX™ Shape

Feature of MAGreenX™

MAGreenX™ is a Magnesia-Carbon brick product used in secondary refining furnaces during the steelmaking process by steel manufacturers.

Ironmaking Process

Compared to traditional magnesia-chrome bricks, it has a lower impact on human health and the environment.

Presentation Materials and inquiries for MAGreenX™

Background

Advantages of MAGreenX™

1 Reduce Heat Loss and Improve Energy Efficiency

MAGreenX™ achieves low thermal conductivity thanks to its lower carbon content compared to conventional Magnesia-Carbon bricks (MgO-C bricks). This helps reduce heat loss during RH (vacuum degassing furnace) operations and is expected to improve energy efficiency.

Low λ
Lower Shell Temp.

2 Enables Chrome-Free Lining

As a “Magnesia-Carbon brick” primarily made from magnesium oxide (MgO) and graphite (C), MAGreenX™ allows for chrome-free lining without the use of magnesia-chrome bricks.

3 Improved Service Life

MAGreenX™ offers higher resistance to high-temperature iron oxide compared to Magnesia-Chrome bricks widely used in RH furnaces, resulting in improved service life.

Comparison of Performance at actual RH lower vessel

Comparison of Performance at actual RH lower vessel

Additionally, MAGreenX™ comes in various types, and materials with excellent thermal spalling resistance help suppress the occurrence of cracks.

MAGreenX™のき裂抑制効果

Presentation Materials and inquiries for MAGreenX™

MAGreenX™ CO₂ Emission Reduction Data

Since MAGreenX™ is “unburned (non-fired)” during the manufacturing process, it significantly reduces CO₂ emissions during production, making it an environmentally friendly refractory material.

Comparison of CO2 emission per unit

Comparison of CO2 emission per unit

K-GenesisX™

Strategic Products

  • IconSteel

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Furnace bricks
Furnace bricks

Features

Compared to conventional magnesia-carbon bricks, these refractory bricks are less prone to internal crack growth and less susceptible to breakage.

Durability is high, so...

  • Equipment service life is longer, reducing customers’ refractory consumption

  • Carbon dioxide emissions from blast furnaces are reduced by increasing scrap (reducing hot-metal)

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  • IconSteel
  • IconNon-
    ferrous
  • IconIncine
    ration

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Monolithic
Monolithic

Features

This is a groundbreaking monolithic refractory that eliminates the need for a drying process, significantly reducing heating time before use and making furnace startup easier.

No drying process is needed, so...

  • Construction and repair periods can be shortened, increasing furnace operation rates and improving productivity

  • Fuel consumption is eliminated, reducing CO₂ emissions

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  • IconSteel

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Flow control products
Flow control products

Features

Used in immersion nozzles and similar components, this technology has the characteristic that unwanted substances (inclusions) in molten steel are less likely to adhere to the nozzle and cause clogging.

Prevents nozzle clogging, so...

  • Molten steel flow stabilizes in the mold, leading to dramatic quality improvement

  • Reduced frequency of nozzle replacement leads to improved productivity and energy savings

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  • IconSteel

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Automation equipment
Automation equipment

Features

This product automates heavy physical labor in hot environments by using robots, thereby achieving work safety, security, labor savings, and reform.

Due to automation with robots...

  • Workers are liberated from heavy labor in harsh environments with high temperatures, dust, etc.

  • Labor-saving lowers the risk of being unable to secure workers and thus improves business sustainability

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  • IconSemicon
    ductors
  • IconSpace

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Fine ceramics
Fine ceramics

Features

This material has an extremely low thermal expansion coefficient on the same level as low thermal expansion glass, and because it has higher strength, it has the characteristic of being easily scaled up in size.

Due to the low thermal expansion coefficient and strength...

  • This can be used in semiconductor manufacturing equipment requiring extremely high precision

  • It can be processed into lightweight structures while maintaining strength, making it applicable for large mirrors in optical telescopes on satellites

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  • IconFuel
    cells
  • IconSteel
  • IconIndustrial
    furnaces

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High-performance thermal insulation
High-performance thermal insulation

Features

This insulation material has very low thermal conductivity and exhibits excellent thermal insulation performance. It features higher strength than conventional materials.

Insulation performance is high, so...

  • Temperature inside a furnace does not drop, reducing energy loss

  • Fuel cell products (ENE-FARM) can be made smaller and lighter, broadening options for installation locations

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  • IconElectronic
    components

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Parts for electronic component firing
Parts for electronic component firing

Features

These are firing containers for electronic components with high thermal conductivity and long service life, boasting a roughly 40% global market share for multilayer ceramic capacitor (MLCC) firing.

Due to high thermal conductivity & long service life...

  • These improve energy efficiency in the firing process, helping to reduce CO₂

  • Replacement work is reduced, for improved productivity and cost reduction in the firing process

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  • IconSteel

MAGreenX™ background

Furnace bricks
Furnace bricks

Features

Compared to conventional Magnesia-Chrome bricks, MAGreenX™ is a Magnesia-Carbon brick with lower carbon content and low thermal conductivity.

Because of its low thermal conductivity

  • Reduces heat loss during operation and is expected to improve energy efficiency

  • Offers high resistance to high-temperature iron oxide, improving service life and suppressing crack formation

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NEW

  • IconSteel

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Taphole clay
Taphole clay

Features

Compared to conventional products, AirGreen™ achieves low odor, low free phenol, and low aldehyde emissions, making it less harmful to human health.

Because it is less harmful

  • Avoid regulatory compliance risks and improve worker safety

  • Less odor thanks to lower free phenol and aldehyde levels compared to conventional resin-based taphole clay

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NEW

  • IconSteel

Stabilex™ background

Flow control
Flow control

Features

By thoroughly analyzing your facility specifications, steel grades, and operating conditions from multiple perspectives, we provide solutions that truly align with your operations.

Because we work closely with your operations

  • We deliver refractory products optimized for your specific needs and operating conditions.

  • We help prevent operational issues related to refractories before they occur.

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NEW

  • IconUrban space

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Landscaping brick
Landscaping brick

Features

Environmentally friendly bricks made from up to 85% recycled materials. Featuring water permeability, weather resistance, and durability.

Permeability x High temperature firing

  • Efficiently allowing rainwater to pass through achieves comfortable walking spaces

  • Tackling recycling of waste products achieves both functionality and beauty

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  • IconCement

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Air damper for cement kilns
Air damper for cement kilns

Features

In cement rotary kilns, where durability is required under high temperature, high-velocity airflow, and highly abrasive conditions, K-Damper™ delivers superior performance compared to conventional TAD dampers.

Thanks to its Venturi
tunnel structure and
high-quality materials, it

  • Supports stable operation of cement kilns

  • Suppresses CO₂ emissions and reduces fuel costs in the cement production process

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*”ENE-FARM” is a registered trademark of Tokyo Gas Co., Ltd., Osaka Gas Co., Ltd., and ENEOS Corporation.